If you’re searching for a travel pack that can survive anything you throw at it, look no further than the Aer Travel Pack 3 ($249). This pack’s ultra-thick material makes it just about impervious to damage, and it throws in a solid, framesheet-based suspension as well (although it lacks a hipbelt). A smart pocket layout helps sweeten the deal even more, although the Travel Pack 3 has notable tradeoffs in its bulk and lack of some user-friendly features.
Comfort & Support
Organization
Durability
Water Resistance
Weight & Size
Sustainability
Capacities
35L (28L)
Fabric(s)
1,680D Cordura nylon
Hipbelt
No (Sold Separately)
Laptop Sleeve
Yes (16 in.)
Exterior Pockets
5
Weight
4 lb. 1.9 oz.
Pros
Cons
Aer Travel Pack 3
For this season's top models, see our guide to the Best Travel Backpacks.
When I first put on the Aer Travel Pack 3, my first impression was—somewhat surprisingly—relief. A lot of travel packs that lack a hipbelt (as this one does) leave me expecting pressure points the moment I shoulder them, but the Travel Pack 3 sat flush against my back and distributed weight evenly without any weird hotspots. The main secret to the pack’s support is an internal framesheet, which is relatively rare in this category. It helps spread your load’s weight across your trunk, with the Travel Pack 3’s nicely padded shoulder straps and load lifters providing extra help. Sure, a hipbelt would be nice for stability, but the feel never crossed into “why did I do this to myself” territory.
For testing purposes, I carried the Travel Pack 3 over a couple of days in Los Angeles, filling it with 15 pounds while running errands and bouncing between coffee shops. I also flew from L.A. to Denver and back with closer to 25 pounds in it—clothes, laptop, camera gear, water bottle, and other tech—and its comfort held up across all of that use. However, the Travel Pack’s ventilation is decent but not exceptional. Its padded mesh backpanel and center air channel kept things manageable for short walks—walking around LAX, I felt fine for about 10 minutes, but by the 20-minute mark, I could feel the sweat start to build. But as long as you keep your heart rate at a normal level and don’t take the Travel Pack 3 on any hikes where its lack of a hipbelt would be noticeable, it should meet most of your carry needs.
The Travel Pack 3’s main compartment has a clamshell opening with the hinge on the bottom of the pack, and overall, its storage strategy feels dialed (it has 35 liters of space in total). On the exterior, there’s a smaller pocket midway up the backside of the pack that houses a key clip, plus a larger dorsal pocket that’s packed with sleeves and zippered storage. Near the top of the pack, right behind the haul handle, there’s a soft-lined pocket that worked well for a phone, wallet, or sunglasses. Those are the pockets I reached for constantly while moving through airports and city days, and it made the pack feel organized without requiring me to “learn” it. All in all, the Travel Pack 3 thankfully doesn’t feel overcomplicated.
This pack’s laptop compartment is one of the better executions I’ve used in this category. It’s top-loading, sits right against the backpanel, and the laptop sleeve is suspended for protection. The compartment fits a 16-inch laptop and includes a divider for a tablet or secondary device, plus an extra pocket for smaller accessories. I strongly prefer this style of top access for travel—especially on packed planes—because side zips often feel fussier when you’re wedged into a seat row and trying not to elbow your neighbor.
Inside the main compartment, you get a few useful extras: a slot for an AirTag near the backpanel, a flat mesh pocket on the upper half of the lid, a small zip pocket along one side, and a large hidden pocket behind the lid mesh. The effect of this design is similar to what I like about the Topo Designs Global Travel Bag and the Peak Design Travel Backpack: It’s storage that adds versatility without adding visual clutter.
If I had to pick one, the Travel Pack 3’s main miss is its water bottle sleeve. It’s small, sits higher than I’d prefer, and doesn’t fit bigger bottles like a 40-ounce HydroFlask or a Nalgene. Furthermore, the compression strap above it interferes with easy bottle access unless you route the strap around the bottle, which works—but isn’t the frictionless grab-and-go system most people want.
This is the toughest travel backpack I’ve tested, period. Aer uses a 1,680-denier nylon exterior, and it feels like it’s built for the kind of travel where your bag gets dragged across concrete, jammed into overhead bins, scraped on rocks, and generally treated like a tool you own, rather than a possession you baby. Even compared to other burly packs, the Travel Pack 3’s build stands out. The next closest I’ve used is the Global, with a mostly 1,000-denier nylon shell and a 1,680-denier back and bottom. The 700-denier nylon Yeti Crossroads also feels rugged, and its base struck me as slightly more armored, but the Travel Pack 3 still feels more durable overall. And when stacked up against more expensive packs like the Peak Design Travel Backpack, Aer’s fabric choice is in another league.
From the moment I picked it up, the Travel Pack 3 felt stout: It has large YKK zippers, rugged fabric, strong buckles, and an overall build quality that signals “this might even outlast your travel career.” After using it for a few trips, I have zero concerns about long-term durability. It doesn’t rely on obvious reinforcements in high-wear areas because the whole outer fabric is essentially the reinforcement. I honestly struggled to imagine how this bag would fail in normal use—short of something truly violent, like an animal ripping it open, its integrity should never be in doubt.
I tested the Aer Travel Pack 3 mostly in sunny conditions, so I don’t have a true storm story here, but its design is clear. This pack isn’t waterproof, doesn’t include a rain cover, and relies on a durable water-repellent (DWR) finish to shed light moisture. In that sense, it lands in the same weather protection tier as other DWR-treated travel packs like the Topo Designs Global: fine for brief exposure, quick sprints between bus and hotel, or a little drizzle, but not something I’d trust in sustained rain without an aftermarket raincover.
That said, the pack’s ultra-durable shell does help. Even if it’s not coated with TPU, as with the material on the Patagonia Black Hole MLC, the fabric thickness and overall build should provide better protection than thinner, more pliable bags when conditions take a turn. But if weatherproofing is a major priority, packs with more protective coatings, like the Black Hole or the Peak Design pack, will do a better job of sealing out moisture.
This pack weighs 4 pounds, 1.9 ounces, which is heavy for a travel pack—and you feel it. In fact, the Aer is the third-heaviest bag I’ve tested, behind only true tanks like the Amazon Basics Travel Backpack (4 lb. 6.5 oz.) and the Peak Design Travel Backpack (4 lb. 8 oz.). Its saving grace is that the weight buys you something real: comfort (for a hipbelt-less design) and top-tier durability.
While 35 liters isn’t the largest volume in the travel backpack category, you notice every inch of the Travel Pack 3 when you’re wearing it or trying to pack it away. It feels bulky and takes up a lot of back real estate, which won’t bother everyone—but if you prefer a sleeker travel silhouette, you’ll notice it immediately. Thanks to its framesheet and fabric, it also doesn’t squish down well, which makes it a poor candidate for packing inside a suitcase as a secondary bag. On the bright side, it’s carry-on appropriate for most flights, and I was even able to squeeze it under the seat as a personal item when it wasn’t fully packed. It was a tight fit and ate up most of my foot space, but it worked.
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Longevity
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Recycled Materials
Recycled materials are prevalent in outdoor gear, with nylon, polyester, wool, and down among the most common, but the composition varies widely. A green check mark indicates the product is made with a substantial amount of recycled materials (100% recycled or the core fabric that makes up most of the product is recycled), a yellow check means it contains a moderate to small amount of recycled materials, while a red X means there are no recycled materials in the product.
Bluesign Approved
Bluesign Technologies, based in Switzerland, operates a third-party textile management system that ensures materials are manufactured to strict environmental, chemical, and worker safety standards. A green check mark indicates a product is either a Bluesign Product (contains at least 90% Bluesign-approved fabrics and 20-30% Bluesign-approved accessories) or features a significant amount of Bluesign-approved materials. A yellow check mark means it uses some Bluesign-approved materials but less than the aforementioned category, and a red X means there are no Bluesign-approved materials in the product.
PFAS-Free DWR
Durable water-repellent (DWR) finishes can contain PFAS (per- and polyfluoroalkyl substances). These highly persistent “forever chemicals” are used in outdoor gear for their strong resistance to water, oil, and heat, but are linked to environmental contamination and a range of health concerns. A green check mark indicates the product uses a PFAS-free DWR, while a red X means the DWR contains PFAS.
Responsible Manufacturing
This criterion evaluates a brand’s commitment to fair wages, safe working conditions, and reducing environmental impact through certifications and programs like Fair Trade Certified, Fair Wear Foundation, Worldwide Responsible Accredited Production (WRAP), and the Fair Labor Association, while also recognizing brands that manufacture primarily in the U.S. or Europe under strict labor and environmental regulations. A green check mark indicates a brand meets our responsible manufacturing criteria, while a red X means it does not.
Recycled and/or Reduced Packaging
Packaging can add significant waste to outdoor gear purchases, so many brands work to reduce its impact by using recycled materials, incorporating Forest Stewardship Council-certified paper products, and minimizing plastic and paper use. A green check mark indicates a brand uses recycled or reduced materials across all of its packaging, a yellow check indicates moderate or limited use of recycled or reduced packaging, and a red X indicates the brand does not make either of these efforts.
Repair Services
Repair services extend the lifespan of outdoor gear and reduce overall consumption, though programs vary widely. Some brands offer comprehensive repairs for a range of issues, while others provide limited or no repair support. A green check mark indicates a robust repair program, a yellow check mark indicates limited repair services, and a red X indicates the brand does not offer repair services.
Carbon Footprint Tracking
This criterion evaluates whether a brand measures, reports, and works to reduce its greenhouse gas emissions using established frameworks such as the Higg Index, Greenhouse Gas Protocol, or The Change Climate Project. A green check mark indicates a brand publicly reports greenhouse gas emissions data, sets clearly defined reduction targets, and uses established tracking frameworks such as Higg or The Change Climate Project. A yellow check mark indicates the brand tracks emissions and outlines reduction goals but provides limited data, lacks science-based verification, or does not clearly report progress. A red X indicates the brand does not appear to track greenhouse gas emissions or provides so little information that its efforts cannot be verified.
Annual Impact Report
Annual impact reports provide transparency and accountability by outlining a brand’s sustainability efforts across areas such as material sourcing, greenhouse gas emissions, waste, water use, supply chains, and packaging. A green check mark indicates a brand publishes a detailed, brand-specific impact report that closely aligns with our sustainability criteria and leaves little room for ambiguity. A yellow check indicates a brand provides some relevant sustainability reporting but lacks detail in key areas or is covered only briefly within a parent company report. A red X indicates a brand does not regularly publish an impact report.
I tested the 35-liter version of the Travel Pack 3, and Aer also makes a smaller, 28-liter size. I’m 5-foot-10 and 185 pounds, and the fit was notably good for a pack without a hipbelt. It doesn’t lock in as tightly as a true load-hauling pack would, but the weight still felt evenly distributed and free of pressure points. The shoulder straps fit my frame well, with no weird spacing issues as I’ve experienced on other hipbelt-less packs, and the padding hits the right balance of support without feeling stiff. The main downside is simply how bulky this pack feels when worn. It carries well, but it carries big for the volume. Still, for this style of travel pack, it’s one of the most comfortable fits I’ve experienced.
Peak Design Travel Backpack ($300): Even More Innovation
While it forgoes the Aer Travel Pack 3’s organizational panel, the Travel Backpack (boy, do we wish these brands would come up with more inventive names) has better-designed storage overall. It adds on hidden pockets, more functional water bottle sleeves, multiple access points to its main compartment, and external straps to lash gear. The Travel Backpack is also expandable to 45 liters or compressible to 30 liters, which adds a nice touch of versatility. The Travel Pack 3 is still more comfortable, thanks to its padded shoulder straps and backpanel, but the Travel Backpack counters with a thick hipbelt for heavier loads and a harness that tucks away when not needed. Still, the Travel Pack 3’s 1,680-denier nylon exterior far outclasses the Travel Backpack’s 400-denier shell and 900-denier bottom. But unless you need maximum durability, you won’t regret paying more for the Travel Backpack’s more adaptable and feature-rich design. For more, read our review of the Peak Travel Backpack.
Thule Aion Travel Backpack ($210): A Similar Pack, With Some Caveats
The Aion undercuts the Travel Pack 3 by $39 while offering similar carry comfort. You won’t find load lifters, but its backpanel and shoulder straps are similarly built, and the Aion’s elastic sternum strap lets the pack move with your body more naturally than the Travel Pack 3’s static (though adjustable) version. Both packs are also bulky, though the Travel Pack 3’s heft is more justified thanks to its rugged build, featuring fabrics almost three times as thick as the Aion’s. We also prefer its organizational layout—the Aion’s laptop sleeve and admin panel feel chaotic and clunky. Unlike the Travel Pack 3, it comes with a stashable TPU bag for dirty clothes you don’t want touching the rest of your gear. If you can live with its less durable construction and layout quirks, saving a few bucks with the Aion wouldn’t be a bad choice. To learn more, check out our Aion Travel Backpack review.
The Travel Pack 3 looks fairly unassuming, but it’s as burly as they come. The mega-tough build should keep it in fighting shape for years, and it also boasts intuitive organization and a solid carry. It’s bulky, though, and misses out on some quality-of-life features.
Comfort & Support
Organization
Durability
Water Resistance
Weight & Size
Sustainability
The aptly named Travel Backpack is the ultimate adventure companion, designed with our favorite organizational layout and plenty of other features to help make your journey as smooth as possible. Its bulkiness and middling durability (not to mention its price) may be turnoffs for some, but its performance on the go is top-notch.
Comfort & Support
Organization
Durability
Water Resistance
Weight & Size
Sustainability
The Aion offers a decently comfortable carry, which says a lot for a pack that forgoes a hipbelt. We’re not huge fans of its bulky, sometimes overengineered design, but its tough, stylish exterior means you won’t have to worry about your stuff (or this pack) taking much damage.
Comfort & Support
Organization
Durability
Water Resistance
Weight & Size
Sustainability
If durability is your main priority—honestly, we think it should be near the top of every traveler’s gear checklist—we think the Aer Travel Pack 3 is one of the best travel packs you can buy. Its build feels borderline overbuilt (in a good way), and it’s made for surviving the realities of rough-and-tumble travel. It also carries impressively well for a hipbelt-less design, thanks to supportive padding and its framesheet, and has smart organization that doesn’t feel cluttered. Just keep in mind that it’s heavy, bulky on your back, and the water bottle pocket is small and awkwardly placed.
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