Aer Travel Pack 4 Review: Urban Workhorse

Recycled materials are prevalent in outdoor gear, with nylon, polyester, wool, and down among the most common, but the composition varies widely. A green check mark indicates the product is made with a substantial amount of recycled materials (100% recycled or the core fabric that makes up most of the product is recycled), a yellow check means it contains a moderate to small amount of recycled materials, while a red X means there are no recycled materials in the product.

Bluesign Technologies, based in Switzerland, operates a third-party textile management system that ensures materials are manufactured to strict environmental, chemical, and worker safety standards. A green check mark indicates a product is either a Bluesign Product (contains at least 90% Bluesign-approved fabrics and 20-30% Bluesign-approved accessories) or features a significant amount of Bluesign-approved materials. A yellow check mark means it uses some Bluesign-approved materials but less than the aforementioned category, and a red X means there are no Bluesign-approved materials in the product.

Durable water-repellent (DWR) finishes can contain PFAS (per- and polyfluoroalkyl substances). These highly persistent “forever chemicals” are used in outdoor gear for their strong resistance to water, oil, and heat, but are linked to environmental contamination and a range of health concerns. A green check mark indicates the product uses a PFAS-free DWR, while a red X means the DWR contains PFAS.

This criterion evaluates a brand’s commitment to fair wages, safe working conditions, and reducing environmental impact through certifications and programs like Fair Trade Certified, Fair Wear Foundation, Worldwide Responsible Accredited Production (WRAP), and the Fair Labor Association, while also recognizing brands that manufacture primarily in the U.S. or Europe under strict labor and environmental regulations. A green check mark indicates a brand meets our responsible manufacturing criteria, while a red X means it does not.

Packaging can add significant waste to outdoor gear purchases, so many brands work to reduce its impact by using recycled materials, incorporating Forest Stewardship Council-certified paper products, and minimizing plastic and paper use. A green check mark indicates a brand uses recycled or reduced materials across all of its packaging, a yellow check indicates moderate or limited use of recycled or reduced packaging, and a red X indicates the brand does not make either of these efforts.

Repair services extend the lifespan of outdoor gear and reduce overall consumption, though programs vary widely. Some brands offer comprehensive repairs for a range of issues, while others provide limited or no repair support. A green check mark indicates a robust repair program, a yellow check mark indicates limited repair services, and a red X indicates the brand does not offer repair services.

Resale and recycling programs help keep outdoor gear in circulation longer and out of landfills, ranging from trade-in resale platforms that offer store credit to take-back initiatives that recycle products at the end of their usable life. A green check mark indicates a brand offers both resale and recycling programs, a yellow check mark indicates it offers one of the two, and a red X indicates it offers neither.

This criterion evaluates whether a brand measures, reports, and works to reduce its greenhouse gas emissions using established frameworks such as the Higg Index, Greenhouse Gas Protocol, or The Change Climate Project. A green check mark indicates a brand publicly reports greenhouse gas emissions data, sets clearly defined reduction targets, and uses established tracking frameworks such as Higg or The Change Climate Project. A yellow check mark indicates the brand tracks emissions and outlines reduction goals but provides limited data, lacks science-based verification, or does not clearly report progress. A red X indicates the brand does not appear to track greenhouse gas emissions or provides so little information that its efforts cannot be verified.

Annual impact reports provide transparency and accountability by outlining a brand’s sustainability efforts across areas such as material sourcing, greenhouse gas emissions, waste, water use, supply chains, and packaging. A green check mark indicates a brand publishes a detailed, brand-specific impact report that closely aligns with our sustainability criteria and leaves little room for ambiguity. A yellow check indicates a brand provides some relevant sustainability reporting but lacks detail in key areas or is covered only briefly within a parent company report. A red X indicates a brand does not regularly publish an impact report.